Objective

Supply and integrate multiple high-capacity Motor Control Panels (MCPs) for a mine water treatment plant, ensuring the system was operational on an aggressive timeline to meet the mine’s permitting requirements.

Solution:

Tusk Automation delivered a total of seven MCP lineups, including high-current back-to-back configurations, while adapting to ongoing process design modifications. The project required parallel fabrication and design, making flexibility and rapid execution critical to success.

  • High-Capacity MCP Supply – Delivered:
    • Two 2500A back-to-back MCPs
    • One 1600A back-to-back MCP with integrated ABB Emax2 ATS
    • Two 400A MCP lineups
    • Two 600A MCP lineups
  • Agile Design & Fabrication – Built MCPs while the client’s process design was still evolving, adjusting configurations in real-time to meet changing specifications.
  • Fast-Track Execution to Meet Permitting Deadlines – Maintained an aggressive schedule to ensure the mine could bring its water treatment system online in time for regulatory approval.
  • Seamless System Integration – Ensured all MCPs were compatible with the client’s control infrastructure, supporting smooth commissioning and deployment.

Our Role:

  • MCP Design & Fabrication – Supplied high-capacity motor control solutions while adapting to evolving process requirements.
  • Power & Control System Integration – Integrated ABB Emax2 ATS and other critical control components.
  • Project Execution Under Tight Deadlines – Successfully delivered all panels on schedule to support mine permitting requirements.

Tusk Automation’s ability to adapt, problem-solve, and execute under pressure ensured the successful delivery of these high-capacity motor control solutions, keeping the mine’s water treatment plant on track for regulatory approval.

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